Section 51-11C-41000. Section C410—Refrigeration system requirements.  


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  • C410.1 General (prescriptive). Walk-in coolers, walk-in freezers, refrigerated warehouse coolers, refrigerated warehouse freezers, and refrigerated display cases shall comply with this Section.
    C410.1.1 Refrigeration equipment performance. Refrigeration equipment shall have an energy use in kWh/day not greater than the values of Tables C410.2(1) and C410.2(2) when tested and rated in accordance with AHRI Standard 1200. The energy use shall be verified through certification under an approved certification program or, where a certification program does not exist, the energy use shall be supported by data furnished by the equipment manufacturer.
    Table C410.1.1(1)
    Minimum Efficiency Requirements: Commercial Refrigeration
    Table C410.1.1(2)
    Minimum Efficiency Requirements: Commercial Refrigerators and Freezers
    a
    V = Volume of the case, as measured in accordance with Appendix C of AHRI 1200.
    b
    TDA = Total display area of the case, as measured in accordance with Appendix D of AHRI 1200.
    c
    Equipment class designations consist of a combination [(in sequential order separated by periods (AAA).(BB).(C))] of:
     
     
    (AAA) An equipment family code where:
     
     
     
    VOP = Vertical open
     
     
     
    SVO = Semi-vertical open
     
     
     
    HZO = Horizontal open
     
     
     
    VCT = Vertical transparent doors
     
     
     
    VCS = Vertical solid doors
     
     
     
    HCT = Horizontal transparent doors
     
     
     
    HCS = Horizontal solid doors
     
     
     
    SOC = Service over counter
     
     
    (BB) An operating mode code:
     
     
     
    RC = Remote condensing
     
     
     
    SC = Self-contained
     
     
    (C) A rating temperature code:
     
     
     
    M = Medium temperature (38°F)
     
     
     
    L = Low temperature (0°F)
     
     
     
    I = Ice cream temperature (15°F)
     
     
    For example, "VOP.RC.M" refers to the "vertical-open, remote-condensing, medium-temperature" equipment class.
    C410.2 Walk-in coolers, walk-in freezers, refrigerated warehouse coolers and refrigerated warehouse freezers. Refrigerated warehouse coolers and refrigerated warehouse freezers shall comply with this section. Walk-in coolers and walk-in freezers that are not either site assembled or site constructed shall comply with the following:
    1. Be equipped with automatic door-closers that firmly close walk-in doors that have been closed to within 1 inch (25 mm) of full closure.
    EXCEPTION:
    Automatic closers are not required for doors more than 45 inches (1143 mm) in width or more than 7 feet (2134 mm) in height.
    2. Doorways shall have strip doors, curtains, spring-hinged doors or other method of minimizing infiltration when doors are open.
    3. Walk-in coolers and refrigerated warehouse coolers shall contain wall, ceiling, and door insulation of not less than R-25 or have wall, ceiling and door assembly U-factors no greater than U-0.039. Walk-in freezers and refrigerated warehouse freezers shall contain wall, ceiling and door insulation of not less than R-32 or have wall, ceiling and door assembly U-factors no greater than U-0.030.
    EXCEPTION:
    Glazed portions of doors or structural members need not be insulated.
    4. The floor of walk-in freezers shall contain floor insulation of not less than R-28 or have a floor assembly U-factor no greater than U-0.035.
    5. Transparent reach-in doors for walk-in freezers and windows in walk-in freezer doors shall be of triple-pane glass, either filled with inert gas or with heat-reflective treated glass.
    6. Windows and transparent reach-in doors for walk-in coolers doors shall be of double-pane or triple-pane, inert gas-filled, heat-reflective treated glass.
    7. Evaporator fan motors that are less than 1 hp (0.746 kW) and less than 460 volts shall use electronically commutated motors, brushless direct-current motors, or 3-phase motors.
    8. Condenser fan motors that are less than 1 hp (0.746 kW) shall use electronically commutated motors, permanent split capacitor-type motors or 3-phase motors.
    9. Where antisweat heaters without antisweat heater controls are provided, they shall have a total door rail, glass and frame heater power draw of not more than 7.1 W/ft2 (76 W/m2) of door opening for walk-in freezers and 3.0 W/ft2 (32 W/m2) of door opening for walk-in coolers.
    10. Where antisweat heater controls are provided, they shall reduce the energy use of the antisweat heater as a function of the relative humidity in the air outside the door or to the condensation on the inner glass pane.
    11. Lights in walk-in coolers, walk-in freezers, refrigerated warehouse coolers and refrigerated warehouse freezers shall either use light sources with an efficacy of not less than 40 lumens per watt, including ballast losses, or shall use light sources with an efficacy of not less than 40 lumens per watt, including ballast losses, in conjunction with a device that turns off the lights within 15 minutes when the space is not occupied.
    C410.2.1 Walk-in coolers and walk-in freezers. Site-assembled or site-constructed walk-in coolers and walk-in freezers shall comply with the following:
    1. Automatic door closers shall be provided that fully close walk-in doors that have been closed to within 1 inch (25 mm) of full closure.
    EXCEPTION:
    Closers are not required for doors more than 45 inches (1143 mm) in width or more than 7 feet (2134 mm) in height.
    2. Doorways shall be provided with strip doors, curtains, spring-hinged doors or other method of minimizing infiltration when the doors are open.
    3. Walk-in cooler walls, ceilings and doors shall be provided with insulation having a thermal resistance of not less than R-25 or have wall, ceiling and door assembly U-factors no greater than U-0.039. Walk-in freezers walls, ceilings and doors shall be provided with insulation having a thermal resistance of not less than R-32 or have wall, ceiling, door and slab assembly U-factors no greater than U-0.030.
    EXCEPTION:
    Insulation is not required for glazed portions of doors or at structural members associated with the walls, ceiling or door frame.
    4. The floor of walk-in freezers shall be provided with insulation having a thermal resistance of not less than R-28 or have a floor assembly U-factor no greater than U-0.035.
    5. Transparent reach-in doors for and windows in opaque walk-in freezer doors shall be provided with triple-pane glass having the interstitial spaces filled with inert gas or provided with heat-reflective treated glass.
    6. Transparent reach-in doors and windows in opaque walk-in cooler doors shall be double-pane heat-reflective treated glass having the interstitial space gas filled.
    7. Evaporator fan motors that are less than 1 hp (0.746 kW) and less than 460 volts shall be electronically commutated motors or 3-phase motors.
    8. Condenser fan motors that are less than 1 hp (0.746 kW) in capacity shall be of the electronically commutated or permanent split capacitor-type or shall be 3-phase motors.
    EXCEPTION:
    Fan motors in walk-in coolers and walk-in freezers combined in a single enclosure greater than 3,000 square feet (279 m2) in floor area are exempt.
    9. Antisweat heaters that are not provided with antisweat heater controls shall have a total door rail, glass and frame heater power draw not greater than 7.1 W/ft2 (76 W/m2) of door opening for walk-in freezers, and not greater than 3.0 W/ft2 (32 W/m2) of door opening for walk-in coolers.
    10. Antisweat heater controls shall be capable of reducing the energy use of the antisweat heater as a function of the relative humidity in the air outside the door or to the condensation on the inner glass pane.
    11. Light sources shall have an efficacy of not less than 40 lumens per watt, including any ballast losses, or shall be provided with a device that automatically turns off the lights within 15 minutes of when the walk-in cooler or walk-in freezer was last occupied.
    C410.2.2 Refrigerated display cases. Site-assembled or site-constructed refrigerated display cases shall comply with the following:
    1. Lighting and glass doors in refrigerated display cases shall be controlled by one of the following:
    1.1. Time switch controls to turn off lights during nonbusiness hours. Timed overrides for display cases shall turn the lights on for up to 1 hour and shall automatically time out to turn the lights off.
    1.2. Motion sensor controls on each display case section that reduce lighting power by at least 50 percent within 3 minutes after the area within the sensor range is vacated.
    2. Low-temperature display cases shall incorporate temperature-based defrost termination control with a time-limit default. The defrost cycle shall terminate first on an upper temperature limit breach and second upon a time limit breach.
    3. Antisweat heater controls shall reduce the energy use of the antisweat heater as a function of the relative humidity in the air outside the door or to the condensation on the inner glass pane.
    C410.3 Refrigeration systems. Refrigerated display cases, walk-in coolers or walk-in freezers that are served by remote compressor and remote condensers not located in a condensing unit, shall comply with Sections C410.4.1 and C410.4.2.
    EXCEPTION:
    Systems where the working fluid in the refrigeration cycle goes through both subcritical and supercritical states (transcritical) or that use ammonia refrigerant are exempt.
    C410.3.1 Condensers serving refrigeration systems. Fan-powered condensers shall comply with the following:
    1. The design saturated condensing temperatures for air-cooled condensers shall not exceed the design dry-bulb temperature plus 10°F (5.6°C) for low-temperature refrigeration systems, and the design dry-bulb temperature plus 15°F (8°C) for medium temperature refrigeration systems where the saturated condensing temperature for blend refrigerants shall be determined using the average of liquid and vapor temperatures as converted from the condenser drain pressure.
    2. Condenser fan motors that are less than 1 hp (0.75 kW) shall use electronically commutated motors, permanent split-capacitor-type motors or 3-phase motors.
    3. Condenser fans for air-cooled condensers, evaporatively cooled condensers, air- or water-cooled fluid coolers or cooling towers shall reduce fan motor demand to not more than 30 percent of design wattage at 50 percent of design air volume, and incorporate one of the following continuous variable speed fan control approaches:
    3.1. Refrigeration system condenser control for air-cooled condensers shall use variable setpoint control logic to reset the condensing temperature setpoint in response to ambient dry-bulb temperature.
    3.2. Refrigeration system condenser control for evaporatively cooled condensers shall use variable setpoint control logic to reset the condensing temperature setpoint in response to ambient wet-bulb temperature.
    4. Multiple fan condensers shall be controlled in unison.
    5. The minimum condensing temperature setpoint shall be not greater than 70°F (21°C).
    C410.3.2 Compressor systems. Refrigeration compressor systems shall comply with the following:
    1. Compressors and multiple-compressor system suction groups shall include control systems that use floating suction pressure control logic to reset the target suction pressure temperature based on the temperature requirements of the attached refrigeration display cases or walk-ins.
    EXCEPTION:
    Controls are not required for the following:
     
    1. Single-compressor systems that do not have variable capacity capability.
     
    2. Suction groups that have a design saturated suction temperature of 30°F (-1.1°C) or higher, suction groups that comprise the high stage of a two-stage or cascade system, or suction groups that primarily serve chillers for secondary cooling fluids.
    2. Liquid subcooling shall be provided for all low-temperature compressor systems with a design cooling capacity equal to or greater than 100,000 Btu/hr (29.3 kW) with a design-saturated suction temperature of -10°F (-23°C) or lower. The subcooled liquid temperature shall be controlled at a maximum temperature setpoint of 50°F (10°C) at the exit of the subcooler using either compressor economizer (interstage) ports or a separate compressor suction group operating at a saturated suction temperature of 18°F (-7.8°C) or higher.
    2.1. Insulation for liquid lines with a fluid operating temperature less than 60°F (15.6°C) shall comply with Table C403.2.10.
    3. Compressors that incorporate internal or external crankcase heaters shall provide a means to cycle the heaters off during compressor operation.
    [Statutory Authority: RCW 19.27A.025, 19.27A.045, 19.27A.160, and 19.27.074. WSR 16-13-089, § 51-11C-41000, filed 6/15/16, effective 7/16/16. Statutory Authority: RCW 19.27A.025, 19.27A.160, and 19.27.074. WSR 16-03-072, § 51-11C-41000, filed 1/19/16, effective 7/1/16.]
    Reviser's note: The brackets and enclosed material in the text of the above section occurred in the copy filed by the agency.
RCW 19.27A.025, 19.27A.045, 19.27A.160, and 19.27.074. WSR 16-13-089, § 51-11C-41000, filed 6/15/16, effective 7/16/16. Statutory Authority: RCW 19.27A.025, 19.27A.160, and 19.27.074. WSR 16-03-072, § 51-11C-41000, filed 1/19/16, effective 7/1/16.